iER120-2400-PL Four-axis palletizing robot arm (manipulator)
Palletizing Robot · Load capacity 120kg · Reach: 2400mm
iER120-2400-PL specifications
iER120-2400-PL palletizing robot, load capacity 120kg, reach 2400mm, 4-axis.
Model introduction
iER120-2400-PL Palletizing Robot · Load capacity 120kg · Reach 2400mm · 4-axis · Protection rating IP54. Estun's full-stack self-developed core components ensure stable and reliable performance.
iER Palletizing Dedicated Robot · Series technical features
4-axis palletizing · High-speed heavy load
4-axis palletizing dedicated structure, high-speed reciprocating with fast cycle.
Supports loads of 60-500kg, suitable for bagged, boxed, and barrel cargo.
Maximum reach 3200mm, dual-station palletizing coverage.
Comes with the PALLETIZING software package, enabling palletizing and editing visualization.
Typical application scenarios
Common application processes for this model (click to view process details):
iER Palletizing Dedicated Robot · Other models in the same series
Compare load and reach to choose the model that best suits your process.
iER120-2400-PL model positioning and working condition adaptation
iER120-2400-PL This is an industrial robot model belonging to the Estun iER palletizing specialized robot, with a rated load of 120kg and a motion radius of 2400mm. Estun's technical foundation is that of the top domestic brand, with self-developed core motion control technology, and after acquiring Germany's Cloos, its welding process capabilities have leapt forward; The control platform is the Estun Controller (self-developed movement control platform), and the program ecosystem consists of graphical programming + instruction scripting.
From the perspective of working condition adaptation, the typical use for positioning large loads (120kg) is:Integrated palletizing, die-casting and part-picking, heavy handling and weldingCommon application processes for this model include palletizing, depalletizing, and handling. The long reach (2400mm) covers multiple stations and large pallets, reducing robot movement or coordination with ground track expansion. Foundation load-bearing and base fastening torque under heavy load conditions are essential items for installation acceptance; if the inertia ratio exceeds the limit, the cycle time will degrade significantly.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load capacity: 120kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 2400mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Number of axes: 4 | The four-axis structure has a clear speed advantage within the horizontal plane, while Z-direction travel and attitude freedom are limited, making it suitable for flat sorting and assembly |
| Protection rating: IP54 | Suitable for standard workshop environments; Dusty and moisture-prone workstations require additional protective kits or positive pressure protection |
| Controller: Estun Controller (self-developed platform for motion control) | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
The iER120-2400-PL comes with the Estun controller (self-developed movement control platform) controller, with a programming language and development environment of graphical programming + instruction scripts. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| Driver overcurrent/overload alarm | Driver overcurrent/overload alarm | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| Encoder feedback anomalies and cable interference | Encoder feedback anomalies and cable interference | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| The teach pendant system is lagging or crashing | Teach Pendant System Freezes or Crashes (Regular Restarts and Image Recovery) | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| IO module communication failure | IO module communication failure | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| Regular backup of parameters and programs (dual USB drive + cloud storage) | Periodically | Regular backup of parameters and programs (dual USB drive + cloud storage) |
| Batteries should be replaced periodically | By cycle | Batteries should be replaced periodically |
| Reducer lubrication is managed by operating hours | By operating hours | Reducer lubrication is managed by operating hours |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capabilities for iER120-2400-PL
This site is a third-party robotics technology service provider. The eight major business supports related to the iER120-2400-PL are as follows (sorted by service frequency of each model):
- Maintenance and repair: For on-site diagnostics, board-level maintenance, and annual maintenance contracts for iER120-2400-PL—regular parameter and program backups (USB drive + cloud dual copies), we follow SOPs and respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: Low second-hand prices and increasing circulation, suitable for budget-sensitive handling and palletizing tasks; Perform comprehensive inspections before procurement; The iER120-2400-PL or equivalent models come with a full-function test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing batches, we conduct cross-brand selection comparisons based on process requirements (including models of the same class as Estun), and provide configuration and pricing plans.
- Applied technology services: Process programming, trajectory optimization, tap time potential, and pattern change formula management for the iER120-2400-PL, with targeted commissioning according to palletizing, depalletizing, and handling conditions.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for iER120-2400-PL, with interfaces designed according to Estun flange and IO standards.
- Robot rental: For short-term capacity or process validation periods, iER120-2400-PL equivalent in-stock models can be rented, including transportation, installation, and commissioning; flexible lease periods allow for repurchasing.
Common issues with this device
Is it easy to find spare parts for iER120-2400-PL?
Estun: Spare parts channels for this generation are smooth; we have in-stock or short-cycle channels for standard parts such as drivers, power modules, batteries, and teach pendant components; Parameters and programs are regularly backed up (USB drive + cloud dual copies). It is recommended to configure consumables according to the annual maintenance contract.
With a nominal load of 120kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the used iER120-2400-PL worth buying?
Second-hand prices are low and circulation is increasing, suitable for budget-sensitive handling and palletizing tasks; Perform comprehensive inspections before purchasing. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
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