KLS 1000-20N SCARA Robotic Arm (Manipulator)
SCARA Robot · Load capacity 20kg · Reach: 1000mm
KLS 1000-20N specifications
The load range covers 3-20kg, and it is widely used for assembly, loading and unloading, handling, sorting, inspection, gluing, and other applications.
Model introduction
The load range covers 3-20kg, and it is widely used for assembly, loading and unloading, handling, sorting, inspection, gluing, and other applications. Typical applications include: assembly, loading and unloading, and sorting.
SCARA Robot KLS Series · Series technical features
The Kawasaki SCARA KLS series robots cover a load range of 3-20kg, with a working radius of 400-1000mm, and are widely used in assembly, loading and unloading, handling, sorting, inspection, gluing, and various other applications.
Four load modes: 3kg/6kg/10kg/20kg, with three working radius levels (400/600/800/1000mm).
The highly rigid body structure and advanced motion control algorithms are especially suitable for high-speed pick-and-place applications.
The compact design of the SCARA body allows flexible integration into compact production lines and automated equipment.
Suitable for various application processes including assembly, loading and unloading, handling, sorting, inspection, and gluing.
Typical application scenarios
Common application processes for this model (click to view process details):
SCARA Robot KLS Series · Other models in the same series
Compare load and reach to choose the model that best suits your process.
KLS 1000-20N model positioning and working condition adaptation
KLS 1000-20N The SCARA horizontal multi-joint robot model, part of the Kawasaki SCARA Robot KLS series, has a rated load of 20kg and a motion radius of 1000mm. Kawasaki's technical foundation is strong AS language capabilities and deep accumulation in semiconductor cleanliness and welding applications; The control platform is F series (partial) / E series, and the program ecosystem is AS language + teach pendant.
From the perspective of working condition adaptation, the typical use for medium-duty load (20kg) positioning is:Welding, machine tool wiring, medium-sized palletizing, and die-casting part removalCommon application processes for this model include assembly, loading and unloading, and sorting. The medium reach (1000mm) meets the needs of conventional workstations, offering flexible single-station layout. This level is the main stage for welding and loading; when selecting a positioner or dual stations, pay attention to the total cycle time and interference zone planning.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load capacity: 20kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 1000mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Controllers F Series (partial) / E Series | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
The F series (partial)/E series controllers accompanying the KLS 1000-20N use AS language + teach pendant as programming language and development environment. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| 1FB/2FB board failure | 1FB/2FB board fault (driver control board aging) | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| The encoder battery is depleted, causing the origin to be lost | The encoder battery is depleted, causing the origin to be lost | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| The teach pendant's LCD and buttons are aging | The teach pendant's LCD and buttons are aging | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| Overcurrent alarm in the driver unit | Overcurrent alarm in the drive unit (motor or load abnormality) | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| The battery is replaced annually | Every year | The battery should be replaced annually, and the original calibration should be performed after replacement |
| Reducer grease should be refilled periodically | By cycle | Reducer grease should be refilled periodically |
| Spare parts for boards and cards are recommended for key customers with in-house redundancy | According to the manufacturer's manual cycle | Spare parts for boards and cards are recommended for key customers with in-house redundancy |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capability for KLS 1000-20N
This site is a third-party robotics technology service provider. The KLS 1000-20N supports eight major business services (sorted by service frequency for each model):
- Maintenance and repair: For KLS 1000-20N, on-site diagnostics, board-level repairs, and annual maintenance contracts—including annual battery replacement, we follow SOPs and respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: Medium second-hand circulation, E/F series materials and board-level repair channels we have accumulated; In-stock KLS 1000-20N or equivalent models come with a full functional test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing entire batches, we conduct cross-brand selection comparisons based on process requirements (including models of the same class as Kawasaki), and provide configuration and pricing plans.
- Applied technology services: Process programming, trajectory optimization, tap time potential, and formula management for KLS 1000-20N, with targeted commissioning according to assembly, loading/unloading, and sorting conditions.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for KLS 1000-20N, with interfaces designed according to Kawasaki flange and IO standards.
- Robot rental: For short-term capacity or process validation periods, KLS 1000-20N equivalent models in stock can be rented, including transportation, installation, and commissioning, with flexible rental periods and flexible options for transfer.
Common issues with this device
Is it easy to find spare parts for KLS 1000-20N?
Kawasaki: The spare parts channel for this generation is smooth; we have in-stock or short-cycle channels for standard parts such as drivers, power modules, batteries, and teach pendant components; It is recommended to replace consumables for batteries annually according to the annual maintenance contract.
With a nominal load of 20kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the used KLS 1000-20N worth buying?
Second-hand circulation is moderate, and we have accumulated experience in E/F series materials and board-level repair channels. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
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