MC004V Six-axis robotic arm (manipulator)
Pharmaceutical Robots · Load 4kg · Reach: 505.8mm
MC004V specifications
Medical and pharmaceutical robots: As the issue of aging becomes increasingly prominent, the demand for new drugs is also growing. Manual operations in pharmaceutical and medical settings carry risks of operational errors or microbial contamination, and the storage of highly pharmacologically active drugs such as anticancer drugs also pose radiation risks to the human body. To prevent such incidents, calls for robotic automation are growing louder. The MC series is a pharmaceutical robot developed specifically for the pharmaceutical and medical industries.
Model introduction
Medical and pharmaceutical robots: As the issue of aging becomes increasingly prominent, the demand for new drugs is also growing. Manual operations in pharmaceutical and medical settings carry risks of operational errors or microbial contamination, and the storage of highly pharmacologically active drugs such as anticancer drugs also pose radiation risks to the human body. To prevent such incidents, calls for robotic automation are growing louder. The MC series is a pharmaceutical robot developed specifically for the pharmaceutical and medical industries. Typical applications include: assembly, handling, loading and unloading, and sorting.
Pharmaceutical Clean Robot MC Series · Series technical features
In pharmaceutical and new drug R&D sites, the risks of microbial contamination and operator explosions are eliminated, achieving operational efficiency. A clean robot that achieves ISO Level 5 (Fed Level 100) cleanliness.
No vacuum piping, cleanliness can achieve ISO Level 5 (Fed Level 100), meeting pharmaceutical cleanliness requirements.
Special sealing materials are used, enabling VHP (vaporized hydrogen peroxide) sterilization treatment.
Built-in cable hoses further reduce the risk of particulate matter falling out in cleanrooms.
The MC series is specially designed for pharmaceutical and new drug R&D laboratories, significantly reducing contamination risks.
Typical application scenarios
Common application processes for this model (click to view process details):
Pharmaceutical Clean Robot MC Series · Other models in the same series
Compare load and reach to choose the model that best suits your process.
MC004V model positioning and working condition adaptation
MC004V This is an industrial robot model belonging to the Kawasaki Pharmaceutical Clean Robot MC series, with a rated load of 4kg and a motion radius of 505.8mm. Kawasaki's technical foundation is strong AS language capabilities and deep accumulation in semiconductor cleanliness and welding applications; The control platform is F series (partial) / E series, and the program ecosystem is AS language + teach pendant.
From the perspective of working condition adaptation, typical applications for small load (4kg) positioning are:High-speed sorting, precision assembly, dispensing coating, and inspection/pick-and-place processingCommon application processes for this model include assembly, handling, loading and unloading, and sorting. The short arm (505.8mm) model has a compact structure, suitable for dense workstations and close-range pick-and-place operations, with a small working unit footprint. Although the load is light, it is recommended to keep the total weight of the end and workpiece within 70% of the rated value, leaving ample acceleration margin at high speeds.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load 4kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 505.8mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Controllers F Series (partial) / E Series | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
The MC004V supports the F series (partial)/E series controllers, with AS language and development environment as AS + teach pendant. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| 1FB/2FB board failure | 1FB/2FB board fault (driver control board aging) | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| The encoder battery is depleted, causing the origin to be lost | The encoder battery is depleted, causing the origin to be lost | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| The teach pendant's LCD and buttons are aging | The teach pendant's LCD and buttons are aging | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| Overcurrent alarm in the driver unit | Overcurrent alarm in the drive unit (motor or load abnormality) | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| The battery is replaced annually | Every year | The battery should be replaced annually, and the original calibration should be performed after replacement |
| Reducer grease should be refilled periodically | By cycle | Reducer grease should be refilled periodically |
| Spare parts for boards and cards are recommended for key customers with in-house redundancy | According to the manufacturer's manual cycle | Spare parts for boards and cards are recommended for key customers with in-house redundancy |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capabilities for MC004V
This site is a third-party robotics technology service provider. The eight major business supports related to the MC004V are as follows (sorted by service frequency for each model):
- Maintenance and repair: For MC004V's on-site diagnosis, board-level repair, and annual maintenance contract—annual battery replacement and other brand-exclusive items, we follow SOPs and respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: Medium second-hand circulation, E/F series materials and board-level repair channels we have accumulated; The MC004V or equivalent models in stock come with a full-function test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing entire batches, we conduct cross-brand selection comparisons based on process requirements (including models of the same class as Kawasaki), and provide configuration and pricing plans.
- Applied technology services: MC004V's process programming, trajectory optimization, tap time potential, and model change formula management, with targeted commissioning according to assembly, handling, loading/unloading, and sorting conditions.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for MC004V, with interfaces designed according to Kawasaki flange and IO standards.
- Robot rental: During short-term capacity or process validation periods, MC004V equivalent in-stock models can be rented, including transportation, installation, and commissioning, with flexible rental periods and flexible options for transfer.
Common issues with this device
Is it easy to find spare parts for MC004V?
Kawasaki: The spare parts channel for this generation is smooth; we have in-stock or short-cycle channels for standard parts such as drivers, power modules, batteries, and teach pendant components; It is recommended to replace consumables for batteries annually according to the annual maintenance contract.
With a nominal load of 4kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the used MC004V worth buying?
Second-hand circulation is moderate, and we have accumulated experience in E/F series materials and board-level repair channels. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
Contact Henghuan Back to the full series