IRB 390 FlexPacker Delta Parallel Robotic Arm (Manipulator)
Parallel Robots · Load 10-15 kg · Reach: 1300 mm
IRB 390 FlexPacker specifications
The brand-new high-speed, heavy-load sorting and packaging robot, the IRB 390 FlexPacker, is a breakthrough innovation in Delta Robotics Technology. The IRB 390 parallel robot will be available in both four-axis and five-axis versions, with operating speeds up to 35% higher and working range extended by 45%, significantly improving production efficiency. The 5-axis version of the IRB 390 enhances production flexibility for secondary packaging applications, making it an ideal choice for vertically displayed Retail Easy Packaging (RRP). Productivity: Operating speed increased by 35%, working range increased by 45%*
Model introduction
The brand-new high-speed, heavy-load sorting and packaging robot, the IRB 390 FlexPacker, is a breakthrough innovation in Delta Robotics Technology. The IRB 390 parallel robot will be available in both four-axis and five-axis versions, with operating speeds up to 35% higher and working range extended by 45%, significantly improving production efficiency. The 5-axis version of the IRB 390 enhances production flexibility for secondary packaging applications, making it an ideal choice for vertically displayed Retail Easy Packaging (RRP). Productivity: Operating speed increased by 35%, working range increased by 45%*
Parallel / SCARA Robot · Series technical features
ABB Parallel Robots (Delta) are leaders in high-speed pick-and-place technology; SCARA robots specialize in fast and precise material handling and assembly tasks within a planar plane.
The IRB 360 Delta robot can pick up to 150 times per minute, making it an ideal choice for sorting packaging.
The parallel structure and SCARA design occupy a small footprint and can be installed above space-constrained production lines.
SCARA robots offer extremely high speed and precision within the X-Y plane, making them suitable for electronic component assembly.
Multiple arm span and load combinations are available, ranging from 1.5kg to 15kg to meet different application requirements.
Typical application scenarios
Common application processes for this model (click to view process details):
Parallel / SCARA Robot · Other models in the same series
Compare load and reach to choose the model that best suits your process.
IRB 390 FlexPacker model positioning and working condition adaptation
IRB 390 FlexPacker The SCARA horizontal multi-joint robot model, part of ABB's parallel/SCARA robot, has a rated load of 10kg and a motion radius of 1300mm. ABB's technical foundation is TrueMove/QuickMove, excellent motion control, high trajectory accuracy, and RAPID language that is easy to read and maintain; The control platform is the OmniCore series, and the programming ecosystem consists of RAPID language + FlexPendant teach pendant.
From the perspective of working condition adaptation, typical applications for light load (10kg) positioning are:Machine tool loading and unloading, 3C assembly, inspection, and handling of small and medium-sized partsCommon application processes for this model include sorting, packaging, and handling. The medium reach (1300mm) meets the needs of conventional workstations, offering flexible single-station layout. The end fixture is counted as a load from the most important point—the total of gripper + workpiece + sensor should not exceed 80% of the rated value. Workpieces with high inertia (long rod/uneven load) should be checked separately.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load 10kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 1300mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Controller: OmniCore series | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
The OmniCore series controller used with the IRB 390 FlexPacker features RAPID programming language and development environment + FlexPendant teach pendant. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| Driver module fault code | Driver module fault code (3 series power module aging, reporting 20032/20043 error) | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| SMB measurement board battery depletion leads to loss of origin | SMB measurement board battery depletion causing loss of origin (multi-axis simultaneous alarm) | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| Control cabinet fan and temperature control failure causing over-temperature shutdown | Control cabinet fan and temperature control failure causing over-temperature shutdown | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| Intermittent communication failures caused by cable and drag chain wear | Intermittent communication failures caused by cable and drag chain wear | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| SMB battery packs are replaced every 2–3 years | According to the manufacturer's manual cycle | SMB battery packs are replaced every 2–3 years, and the zero points of each shaft are calibrated immediately after replacement |
| Gearbox lubricating oil is tested and replaced hourly (oil sample metal shavings analysis) | According to the manufacturer's manual cycle | Gearbox lubricating oil is tested and replaced hourly (oil sample metal shavings analysis) |
| Regularly clean and replace the Drive Module fan unit | Periodically | Regularly clean and replace the Drive Module fan unit |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capabilities for the IRB 390 FlexPacker
This site is a third-party robotics technology service provider. The IRB 390 FlexPacker supports the following eight major services (sorted by service frequency for each model):
- Maintenance and repair: For IRB 390 FlexPacker on-site diagnostics, board-level repairs, and annual maintenance contracts—SMB battery pack 2–3 years replacement, we follow SOPs and respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: IRC5 generation has a large circulation and abundant documentation; S4C old cabinets are becoming increasingly scarce, so it is recommended to evaluate and upgrade control controls; In-stock IRB 390 FlexPacker or equivalent models come with a full-function test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing entire batches, we conduct cross-brand selection comparisons based on process requirements (including ABB models of the same class) and provide configuration and pricing plans.
- Applied technology services: IRB 390 FlexPacker features process programming, trajectory optimization, tap potential tapping, and reshaping formula management, with targeted commissioning for sorting, packaging, and handling conditions.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for IRB 390 FlexPacker, with interfaces designed according to ABB flange and IO standards.
- Robot rental: For short-term capacity or process validation periods, IRB 390 FlexPacker equivalent models can be rented, including transportation, installation, and commissioning, with flexible rental periods and flexible purchase options.
Common issues with this device
Is it easy to find spare parts for the IRB 390 FlexPacker?
ABB's spare parts channels for this generation are smooth; we have in-stock or short-cycle channels for standard parts such as drivers, power modules, batteries, and teach pendant components; It is recommended to configure replacement consumables for SMB battery packs every 2–3 years according to the annual maintenance contract.
With a nominal load of 10kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the used IRB 390 FlexPacker worth buying?
IRC5 generation has a large circulation volume and abundant documentation, and the gradual shortage of S4C old cabinet spare parts suggests upgrading evaluation and control. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
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