QJRB180-1 Four-axis palletizing robot arm (manipulator)
180kg / 3157mm
QJRB180-1 Specification Parameters
QJRB180-1 industrial robot, payload 180kg, reach 3157mm.
Heavy Load/Palletizing Dedicated Series (B/M) · Series technical features
15-800kg · Palletizing and handling
The QJRB series is clearly used for palletizing, with a maximum load capacity of 800kg at QJRB800-1.
100-260kg models have a reach of 2500-3100mm, suitable for large workpieces.
For heavy-duty models, the repeatability is relaxed to within millimeters, meeting palletizing and handling needs.
Heavy Load/Palletizing Dedicated Series (B/M) · Other models in the same series
Compare load and reach to choose the model that best suits your process.
QJRB180-1 Model positioning and working condition adaptation
QJRB180-1 It belongs to QJAR Robotics' heavy-load/palletizing specialized series (B/M) industrial robot models, with a rated load of 180kg, a motion radius of 3157mm, and repeatability of ±0.5mm. QJAR Robotics' technical foundation is based on the background of QJAR motorcycle equipment manufacturing, with the QJR series focusing on welding and general handling both for its cost-effectiveness. The control platform is the QJAR Controller (QJR platform), and the program ecosystem consists of graphical programming + welding process packages.
From the perspective of working condition adaptation, the typical use for positioning large loads (180kg) is:Integrated palletizing, die-casting and part-picking, heavy handling and welding。 The extra-long boom (3157mm) is suitable for large workpieces and cross-line service, with attention to stiffness and vibration during large overhanging postures. ± 0.5mm repeatability meets handling and palletizing conditions; For precision assembly applications, it is recommended to use visual guidance for a closed-loop position. Foundation load-bearing and base fastening torque under heavy load conditions are essential items for installation acceptance; if the inertia ratio exceeds the limit, the cycle time will degrade significantly.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load capacity is 180kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 3157mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Repeatability: ±0.5mm | Repeatability ≠ absolute accuracy: Precision assembly requires external measurement closed-loop or visual guidance; Long-term accuracy trends rely on annual retest management |
| Controller: QJAR Controller (QJR platform) | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
QJRB180-1 Supporting QJAR Controller (QJR Platform) controller, programming language and development environment are graphical programming + welding process package. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| Driver overcurrent alarm | Driver overcurrent alarm | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| Encoder cable interference | Encoder cable interference | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| Welding process parameter drift | Drift of welding process parameters (welding machine linkage) | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| Showing the wear and tear of the teaching device | Showing the wear and tear of the teaching device | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| Batteries should be replaced periodically | By cycle | Batteries should be replaced periodically |
| Welding linkage parameters should be regularly calibrated | Periodically | Welding linkage parameters should be regularly calibrated |
| Reducer lubrication management | According to the manufacturer's manual cycle | Reducer lubrication management |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capabilities for QJRB180-1
This site is a third-party robotics technology service provider. The eight major business support services related to QJRB180-1 are as follows (sorted by service frequency of each model):
- Maintenance and repairFor on-site diagnostics, board-level maintenance, and annual maintenance contracts for QJRB180-1, we will implement brand-exclusive items such as battery periodic replacement, and we will respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: Affordable second-hand prices, budget choice for welding and handling conditions; Perform full-axis precision inspection before purchasing; Warehouse QJRB180-1 or equivalent models come with a full-function test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing entire batches, we conduct cross-brand selection comparisons based on process requirements (including models of the same class as QJAR Robotics), and provide configuration and pricing plans.
- Applied technology services:QJRB180-1 process programming, trajectory optimization, tap time potential, and mold change formula management, with targeted commissioning according to the conditions of palletizing, die-casting, and heavy handling, and welding.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for the QJRB180-1, with interfaces designed according to QJAR Robot flange and IO standards.
- Robot rental: Short-term capacity or process validation period can be rented QJRB180-1 models of the same level in stock, including transportation, installation, and commissioning, with flexible lease periods and can be repurchased.
Common issues with this device
Is it easy to find spare parts for QJRB180-1?
QJAR Robotics: Spare parts channels for this generation are smooth; we have in-stock or short-cycle channels for standard parts such as drivers, power modules, batteries, and teach pendant components; It is recommended to configure consumables for battery replacement periodically according to the annual maintenance contract.
With a nominal load of 180kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the second-hand QJRB180-1 worth buying?
Affordable second-hand prices, budget-friendly options for welding and handling conditions; Perform full-axis precision inspection before purchasing. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
Contact Henghuan Back to the full series