TX2-160L Six-axis robotic arm (manipulator)
Six-axis Robot · Load capacity 25kg · Reach: 2010mm
TX2-160L specifications
The long-arm version carries six axes and has a reach exceeding 2 meters.
Model introduction
TX2-160L Six-Axis Robot · Load capacity 25kg · Reach: 2010mm. The long-arm version carries six axes and has a reach exceeding 2 meters.
TX2 Series Six-Axis Robot · Series technical features
2-170kg · Sanitary-grade packaging · Applicable across the entire industry
Load range from 2-170kg, reach from 515-2609mm, and the L/XL long-arm version can be flexibly expanded.
Hollow shaft gearbox design with built-in cables, hygienic and easy to clean.
Maximum Cartesian speed of 14m/s, ± 0.015mm repeatability.
IP65 standard, pressurized IP67 version, capable of handling everything from harsh conditions to sterile environments.
Typical application scenarios
Common application processes for this model (click to view process details):
TX2 Series Six-Axis Robot · Other models in the same series
Compare load and reach to choose the model that best suits your process.
TX2-160L model positioning and working condition adaptation
TX2-160L It belongs to the Stäubli TX2 series six-axis robots, with a rated load of 25kg, a motion radius of 2010mm, and a repeatability accuracy of ±0.03mm. Stäubli's technical foundation is Swiss precision manufacturing: TX series high-speed, high-precision, fully enclosed structure with IP67 standard, setting standards for cleanliness and pharmaceutical conditions; The control platform is Stäubli CS9, and the programming ecosystem consists of VAL3 language + teach pendant.
From the perspective of working condition adaptation, typical applications for medium-duty load (25kg) positioning are:Welding, machine tool wiring, medium-sized palletizing, and die-casting part removalCommon application processes for this model include handling, palletizing, loading and unloading, and packaging. The long reach (2010mm) covers multiple stations and large pallets, reducing robot movement or coordinating with ground track expansion. ± 0.03mm repeatability is the standard level for six-axis industrial robots, covering most working conditions such as welding, handling, palletizing, and loading/unloading. This level is the main stage for welding and loading; when selecting a positioner or dual stations, pay attention to the total cycle time and interference zone planning.
| Parameters | Engineering interpretation and usage recommendations |
|---|---|
| Rated load capacity: 25kg | It is recommended to reserve a load margin of 20%–30%; Verification is made by combining end self-weight + workpiece + imbalanced load inertia, especially sensitive to high-speed conditions |
| Movement radius: 2010mm | Determine the radius of the workcell layout: bins, tooling, and fences are bounded by maximum arm span + safety distance; Verify the accessibility of each pick-and-place point during cross-station service |
| Repeatability: ±0.03mm | Repeatability ≠ absolute accuracy: Precision assembly requires external measurement closed-loop or visual guidance; Long-term accuracy trends rely on annual retest management |
| Number of axes: 6 | Six-axis all-posture capability, the preferred choice for complex trajectory and inclined surface operations |
| Protection rating IP65 | Prevents water and dust jets, sufficient for conventional industrial environments |
| Controller: Stäubli CS9 | Decide on the process ecosystem, spare parts channels, and second-hand residual value; Currently, spare parts channels are smooth, and repair and upgrade paths are mature |
Control systems and common failure modes
The TX2-160L comes with the Stäubli CS9 controller, with a VAL3 programming language and development environment of VAL3 + teach pendant. Maintenance of this generation of control platforms focuses on three basic components: power, storage, and cooling—most "sudden downtime" can be detected in advance when preventive maintenance is in place.
| Failure mode | Typical performance | Disposal recommendations |
|---|---|---|
| Encoder and feedback system failure | Encoder and feedback system failure (a sensitive link in high-precision systems) | Included as a mandatory inspection item for annual maintenance, with spare parts stocked in advance |
| Aging of joint seals | Aging of joint seals (key to protecting fully enclosed structures) | Initial interpretation of alarm codes by reference with manuals, remote diagnosis allows for early positioning |
| Driver alarm | Driver alarm | Daily inspection coverage, with abnormal trends (abnormal noises/temperature rise/errors) recorded |
| Risk of discontinuation of the old CS8 controller hardware | Risk of discontinuation of the old CS8 controller hardware | Quarterly dust removal maintenance and cabinet temperature monitoring |
| Maintenance projects | Cycle recommendations | Key points |
|---|---|---|
| Sealing and lubrication management per OEM specifications (grease grade strictly corresponds) | According to the manufacturer's manual cycle | Sealing and lubrication management per OEM specifications (grease grade strictly corresponds) |
| Accuracy trend monitoring (annual re-testing of laser trackers) | Year | Accuracy trend monitoring (annual re-testing of laser trackers) |
| CS8→CS9 Upgrade Evaluation (When the Spare Parts Cycle of Old Controllers Is Extended) | According to the manufacturer's manual cycle | CS8→CS9 Upgrade Evaluation (When the Spare Parts Cycle of Old Controllers Is Extended) |
| Cable and drag chain inspection | every six months | Insulation, shielding, and bending radius inspection of power and encoder lines, as well as wear of cables inside the drag chain, are the main causes of intermittent faults |
| Zero point and accuracy retest | Every year | Repeatability measured by dial gauges or laser trackers, drift trend digitization—accuracy degradation can be seen six months in advance |
| Control cabinet dust removal and fans | Every quarter | Filter cleaning, fan speed and noise checks, cabinet temperature recording; Dust environments shorten the cycle |
Henghuan's service capabilities for the TX2-160L
This site is a third-party robotics technology service provider. The TX2-160L supports eight major business services as follows (sorted by service frequency for each model):
- Maintenance and repair: For on-site diagnostics, board-level maintenance, and annual maintenance contracts for TX2-160L—sealing and lubrication management to OEM specifications (strict correspondence with grease grades), we implement brand-exclusive items according to SOPs and respond to Sichuan-Chongqing on the same day.
- Used & in-stock robot sales: High-end residual value remains strong, and used TX series remains a cost-effective choice for precision work; Recognize the CS8/CS9 generation and maintenance history; The TX2-160L or equivalent models in stock come with a full functional test report and a 12-month warranty.
- Sales of new industrial robots: When adding new production lines or replacing entire batches, we conduct cross-brand selection comparisons based on process requirements (including models of the same class as Stäubli), and provide configuration and pricing plans.
- Applied technology services: Process programming, trajectory optimization, tap time potential, and formula management for the TX2-160L, with targeted adjustments according to handling, palletizing, loading/unloading, and packaging conditions.
- Research and development of automation equipment: Custom fixture ends, peripheral tooling, and safety fences for TX2-160L, with interfaces designed according to Stäubli flange and IO standards.
- Robot rental: For short-term capacity or process validation periods, TX2-160L equivalent in-stock models can be rented, including transportation, installation, and commissioning, with flexible rental periods and flexible repurchasing.
Common issues with this device
Is it easy to find spare parts for the TX2-160L?
Stäubli Spare Parts Channel for This Generation is smooth; we have in-stock or short-cycle channels for regular parts such as drivers, power modules, batteries, and teach pendant components; Follow OEM specifications for sealing and lubrication management (with strict grease grade) consumables according to the annual maintenance contract.
With a nominal load of 25kg, how much can it actually handle?
The rated load is the static load limit of the flange surface. In actual selection, three factors must be considered: the self-weight of the end fixture (vacuum suction cup groups or grippers often account for 2–5kg), the inertia generated by the workpiece offload (checked according to the inertia ratio when the center of gravity deviates from the flange center), and the dynamic load during high-speed movement. The conventional engineering practice is to keep the "end + workpiece" within 70%–80% of the rated value to ensure cycle time and service life.
If the equipment's accuracy deteriorates after several years of use, how can it be restored?
According to the inspection order: first check whether the zero point is drifting (common after collision or battery depletion), then perform zero calibration; Check the reducer's return error (actual measurement of forward and reverse positioning deviation; if exceeded, disassemble or replace); Then check the installation base fastening and foundation settlement; Finally, trajectory compensation parameter restructuring. Most accuracy issues can be mostly restored after calibration and maintenance, so there is no need to rush into major repairs—we first release the inspection data before deciding on the plan.
Is the used TX2-160L worth buying?
High-end residual value remains strong, and the used TX series remains a cost-effective choice for precision conditions; Recognize the CS8/CS9 generation and maintenance history. Three essential items for second-hand procurement: comprehensive inspection reports (axial accuracy, driver status, insulation and battery), maintenance history and operating hours, controller generation, and software license integrity. Every used machine we sell comes with inspection records and a 12-month warranty, and we can also accept third-party inspections designated by customers.
Need technical support or procurement for this model?
Whether it's model selection comparison, installation and commissioning, or maintenance of in-use equipment, you can contact Henghuan. Tell us about your processes, loads, and equipment status, and we will provide third-party technical support and solution recommendations.
Contact Henghuan Back to the full series